Pair of "E" cores
Again used for iron cores. Similar to using an "E" and "I"
together, a pair of "E" cores will accommodate a larger coil former and can produce
a larger inductor or transformer. If an air gap is required, the centre leg of the
"E" is shortened so that the air gap sits in the middle of the coil to minimise
fringing and reduce electromagnetic interference.
Core loss
In a transformer or inductor, some of the power that would
ideally be transferred through the device is lost in the core, resulting in heat
and sometimes noise. There are various reasons for such losses, the primary ones
being:
Hysteresis loss
When the magnetic field through the core changes, the magnetization
of the core material changes by expansion and contraction of the tiny magnetic domains
it is composed of, due to movement of the domain walls. This process causes losses,
because the domain walls get "snagged" on defects in the crystal structure and then
"snap" past them, dissipating energy as heat. This is called hysteresis loss. It
can be seen in the graph of the B field versus the H field for the material, which
has the form of a closed loop. The amount of energy lost in the material in one
cycle of the applied field is proportional to the area inside the hysteresis loop.
Hysteresis loss increases with higher frequencies as more cycles are undergone per
unit time.
Eddy current loss
The induction of eddy currents within the core causes a
resistive loss. The higher the resistance of the core material the lower the loss.
Lamination of the core material can reduce eddy current loss, as can making the
core of a nonconductive magnetic material, like ferrite.
Magnetic core materials
Having no magnetically active core material (an "air core")
provides very low inductance in most situations, so a wide range of high-permeability
materials are used to concentrate the field. Most high-permeability material are
ferromagnetic or ferrimagnetic.
Soft iron
"Soft" iron is used in magnetic assemblies, electromagnets
and in some electric motors; and it can create a concentrated field that is as much
as 50,000 times more intense than an air core.
Iron is desirable to make magnetic cores, as it can withstand high levels of magnetic
field without saturating (up to 2.16 teslas at ambient temperature.)
It is also used because, unlike "hard" iron, it does not remain magnetised when
the field is removed, which is often important in applications where the magnetic
field is required to be repeatedly switched.
Unfortunately, due to the electrical conductivity of the metal, at AC frequencies
a bulk block or rod of soft iron can often suffer from large eddy currents circulating
within it that waste energy and cause undesirable heating of the iron.
Laminated silicon steel
Main article: Silicon steel
Because iron is a relatively good conductor, it cannot be used in bulk form with
a rapidly changing field, such as in a transformer, as intense eddy currents would
appear due to the magnetic field, resulting in huge losses (this is used in induction
heating).
Two techniques are commonly used together to increase the resistivity of iron: lamination
and alloying of the iron with silicon.
Silicon alloying
A small addition of silicon to iron (around 3%) results
in a dramatic increase of the resistivity, up to four times higher[citation needed].
Further increase in silicon concentration impairs the steel's mechanical properties,
causing difficulties for rolling due to brittleness.
Among the two types of silicon steel, grain-oriented (GO) and grain non-oriented
(GNO), GO is most desirable for magnetic cores. It is anisotropic, offering better
magnetic properties than GNO in one direction. As the magnetic field in inductor
and transformer cores is static (compared to that in electric motors), it is possible
to use GO steel in the preferred orientation.
Carbonyl iron
Main article: carbonyl iron
Powdered cores made of carbonyl iron, a highly pure iron, have high stability of
parameters across a wide range of temperatures and magnetic flux levels, with excellent
Q factors between 50 kHz and 200 MHz. Carbonyl iron powders are basically constituted
of micrometer-size spheres of iron coated in a thin layer of electrical insulation.
This is equivalent to a microscopic laminated magnetic circuit (see silicon steel,
above), hence reducing the eddy currents, particularly at very high frequencies.
A popular application of carbonyl iron-based magnetic cores is in high-frequency
and broadband inductors and transformers.
Iron powder
Powdered cores made of hydrogen reduced iron have higher
permeability but lower Q. They are used mostly for electromagnetic interference
filters and low-frequency chokes, mainly in switched-mode power supplies.
Ferrite
Main article: Ferrite (magnet)
Ferrite ceramics are used for high-frequency applications. The ferrite materials
can be engineered with a wide range of parameters. As ceramics, they are essentially
insulators, which prevents eddy currents, although losses such as hysteresis losses
can still occur.
Vitreous Metal
Amorphous metal is a variety of alloys that are non-crystalline
or glassy. These are being used to create high efficiency transformers. The materials
can be highly responsive to magnetic fields for low hysteresis losses and they can
also have lower conductivity to reduce eddy current losses. China is currently making
wide spread industrial and power grid usage of these transformers for new installations.
Transformer refers
to the static electromagnetic setting which can transfer power from one circuit
to another one. In AC circuits, AC voltage, current and waveform can be transformed
with the help of Transformers. Each transformation is usually to transfer from one
circuit to another one by the way of electromagnetism, but it has no direct relation
with this circuit. It also can be transformed through electromagnetism (electrical
manner). This electromagnetism is known as auto-transformer.
Basics of E & I Transformers:
Transformer plays an important role in electronic equipment. AC and DC voltage in
Power supply equipment are almost achieved by transformer’s transformation and commutation.
At the same time the electrical parameters transformed by transformer are not one
but a few ones.
Simple schematic diagram of the transformer is shown below. It is connected by closed-magnet
(iron cores), two windings and AC power supply. The winding is called the primary
winding; another winding is connected with load, and it is called secondary windings
No-load state of Transformer: viz. the disconnecting state between the secondary
winding and load (Figure 1-2). Connect the primary winding and the power supply
of AC voltageU1, and then it will produce alternating current I0, this current is
called no-load currents. This current set up alternating magnetic flowf0 which is
closed along iron core magnetic circuit. At the same time, it traverses the primary
winding and secondary winding, and then produces inducting electromotive forceE2
(secondary no-load voltage).